A4/A3 Copy Paper Production Line

A4/A3 Copy Paper Production Line
A4/A3 Copy Paper Production Line
A4/A3 Copy Paper Production Line
A4/A3 Copy Paper Production Line
A4/A3 Copy Paper Production Line
A4/A3 Copy Paper Production Line
Description

The machine is specially designed for slitting and cross cutting the wide jumbo roll materials to A4/A3 copy paper and other roll materials.

 

 

Work Flow

Wnwinding→ Cutting → Conveying → Collecting → Packaging.

 
The Mainly Equipment As Follows

1. Adopt Multi-functional digit-display stepless speed regulation, PLC control.

2. Equipped with touch screen, realizing man-machine interface.

3. Automatic cross cutting and feeding of roll over wrapping paper.

4. Common color printing paper, top grade color printing paper and film laminated paper can be used as outer overwrapping paper.

5. Reasonable structure, higher efficiency, easier operation and increased sealing capacity.

 

 
Configuration

1. Conveyer system for reams placement

One Set

2. Ream accelerated to placing system

One Set

3. Unwind stand for packing roll

One Set

4. Lifting system for reams

One Set

5. Pressing and tighten system for reams

One Set

6. Lower folding system for packing sheets

Two Sets

7. Angle overlapping system for packing sheets

One Set

8. Steadfastness angle overlapping for packing sheets

One Set

9. Spraying hot melt glue system for packing sheets

One Set

10. PLC system for alarming, auto stop of break-down

One Set

11. PLC controlling system

One Set

 

NAME

ORIGIN

PLC MODULE S7-200   

SIEMENS

Photo-electrical Sensor

OMRON

Hot-melt Glue Machine

CHINA

TOUCH SCREEN (5.7INCH)

WEINVIEW,TAIWAN

STEPPING MOTOR 130

China

Common Motor

Taiya, Taiwan

adjustable-speed Motor

China

Switch 5KG

Tangying Taiwan

Extended Air Cylinder

XINGONG TAIWAN

Air Cylinder

XINGONG TAIWAN

Magnetic Powder Brake FZ100S

China

Proximity Switch

OMRON

Photo-Electrical Switch

OMRON

Solid Relay

OMRON

Intermediate Relay

OMRON

AC Contactor

Schneider

Stepping Driver

China

Frequency Converter

OMRON

 

The Mainly Equipment As Follows

*1. Using man-machine interface control system, operating at a glance.

Paper Racks Material: steel plate and casting steel structure, wallboard 16mm,

which ensures that the machine keeps running stably.

Touch Screen: Taiwan Weinview

*2. PANASONIC PLC

1) Automatic Shutdown

2) Automatic Meter Calculation

3) Automatic Web Correction System

4) PLC control, Set through the Touch Screen

*3. Unwinding System

With standard configuration, we are using air shaft.

Shaftless could be optional, which is more convenient to operate and change the roll paper.

We could feed multiple rolls – 2 rolls, 4 rolls

*4. Fully Automatic Tension Control System

When the paper goes through a sensor,

it gives feedback to the PLC control system automatically to increase brake load,

which controls the paper tension automatically by increasing or reducing the tension.

*5. EPC Web Guiding System by a photoelectric sensor

*6. Oscillating Bar Device

The oscillating bar device can control the paper tension stably.

And the machine used aluminum rollers and PU rollers:

The PU rollers have the characteristic of high abrasive resistance, 

which can insure machine feeding precision.

All rollers have undergone concentricity testing and dynamic balance treatment to

ensure the stable conveyance of materials during the operation of the machine.

*7. Feeding Unit

The machine adopts one servo motor and two synchronous motors to feed the roll paper stably. 

And it makes the machine working with a high level cutting precision(0.2mm error range).

*8. Slitting Unit

Slitting Precision: ±0.2mm

The machine includes different sets of round slitting knives according to the

different machine widths, you could adjust the knives position by manual.

Upper slitting knife is round self-locking knife. It can be moved up down,

left and right by hand wheel easily.

Lower knife connects with bearing drive which could be operated easily.

*9. Automatic Stripping Trimming System

*10. Cutting Unit

It adopts the heavy casting structure and  guillotine knife, and you can adjust the position by manual.

*11. Conveyor Belt

After cross cutting, the paper will be delivered smoothly and neatly by belts.

*12. Collection System

*13. Delievery System

 

A.Paper Sheet Cutting Machine

Main Technical Parameter

Model

1100

1400

1600

Customization Available

Feeding Roll

Two Rolls/Four Rolls

Mother Roll Width

1100 mm

1400mm

1600mm

Mother Roll Diameter

Max.Ф1400mm

Paper Core Diameter

3”(76.2mm)or 6”(152.4mm) or according to the clients’ demand

Mother Roll Weight

Max. 1400kg (Air Shaft)

Roll Paper Weight

60-100g/m2

Packing Paper Type

High-grade copy paper; High-grade office paper; High grade Free Wood paper etc.

Cutting Numbers

5 Cutting

A4 210mm (width)  

6 Cutting

A4 210mm (width)

7 Cutting

A4 210mm (width)

Sheet length

297mm (specially design for A4 paper, the cutting length is 297mm)

Ream Amount

500 sheets Max. Height: 5-55mm

Production Speed

Max 0-45m/min (depends on different paper quality)

Max150cuts/min

Output of the ream

2 Rolls - Max 3 reams/min

4 Rolls - Max 6 reams/min

Cutting Accuracy

±0.2mm

Machine Dimension

12000(17000)*3000*2200mm

12000(17000)*3500*2200mm

12000(17000)*3700*2200mm

Machine Weight

6000-8000KGS

8000-10000KGS

10000-13000KGS

Power

16-20KW

16-20KW

18-22KW

 

B.Wrapping Machine

Main Technical Parameters

Paper Width

Gross width: 310mm; Net width: 297mm

Ream Packing Height

30-60mm

Packing Roll Diameter

400-700mm

Packing roll width

560mm

Packing sheets weight

70-100g/m2

Ream Packing Speed

16-20 reams/min (depends on the paper quality)

Operation Speed

Max 8 reams/min

Wrapping paper feeding & cutting speed

16-20 times/min

Wrapping Paper Size

550-560mm×386mm

Wrapping Paper

high-grade copy paper, high-grade office paper, high-grade offset paper etc.

Requirment for Wrapping Paper

Stable speed, qualified paper, without splice in roll

Driving

AC Servo Precision Control

Voltage

220V AC /24V DC (or as required)

Main Motor

7KW

Gluing Unit Power

4KW

Overall Size

4530×3050×1450mm

Air Compressor

0.6-0.8mpa

Machine Weight

2.2T

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