Surface Winding Roll Slitting Machine

Surface Winding Roll Slitting Machine
Surface Winding Roll Slitting Machine
Surface Winding Roll Slitting Machine
Surface Winding Roll Slitting Machine
Surface Winding Roll Slitting Machine
Surface Winding Roll Slitting Machine
Description

High speed, hight stability, high precision, fully automatic tension control system, intelligent PLC control system, easy operation, CE certificated by SGS, the slitting rewinding machine is an idea equipment for slitting wide jumbo roll paper into small and various rolls in different widths.

 
Main Machine Component

Name

Normal

PLC

Siemens, Germany

EPC(web guider)

Arise, China

Motor

Duochuan, China

Inverter

Farwide, China

Bearing

HBR, China

Unwinding part

Air shaft

 

 

The Mainly Equipment As Follows

 

*1. Using man-machine interface control system, operating at a glance.

Paper Rack s Material: 50# Steel to make sure that the machine can avoid shaking

when the machine runs stably at high speed and it can improve the slitting accuracy.

Clutch device: Magnetic Braker and control

*2. SIEMENCE PLC – Intelligent System

1) Automatic Shutdown

2) Automatic Meter Calculation

3) Automatic Web Correction System

4) PLC control, Set through the Touch Screen

5) Automatic Emergency Stop

*3. The machine uses three servo motors with synchronous control systems which are used

     for transmission of roll paper materials and the two rewinding rolls after high speed slitting.

*4. EPC Web Guiding System by a photoelectric sensor which can identify

      the paper edge and adjust the paper position automatically

*5. Fully Automatic Tension Control System

When the paper goes through the sensor, it gives feedback to the PLC control

system automatically to increase brake load, which controls the paper tension

automatically by increasing or reducing the tension.

*6.  High precision slitting knife system and Knife Guide

According to client’s demands, we will arrange all widths in one shaft 

with easy to operation and high accuracy with SKD material.

The rewinding shaft are rotated and it will be much easy to unload

the finishing rolls by manual.

 

*7. Unwinding System

With standard configuration, we are using air shaft.

Unwinding structure uses the hydraulic system,

which can load the roll materials more easily with less labor.

Shaftless could be optional, which is more convenient to

operate and change and upload the roll paper.

*8. Rewinding System

1) It adopts the central surface rewinding that can control the tension perfectly.

2) Use A and B air shafts to rewind the finished roll, unloading the finished rolls 

    automatically, in general we use 3” air shafts, however the size could be customized.

3) Each air shaft is controlled by one motor

4) Automatic pneumatic unloading method  is adopted on the two rewinding shafts.

 

*9. Automatic Stripping Trimming System

The slitter edge will be gone out automatically by blower.

Main Technical Parameter

Model

800

1100

1300

Mother Roll Width

Max width 800 mm

Max width 1000 mm

Max width 1300 mm

Mother Roll Diameter

Max.Ф1400mm

Mother Roll Paper Core Diameter

3”(76.2mm)or 6”(152.4mm) or according to the clients’ demand

Mother Roll Weight

Max. 1200kg (Air Shaft)

Roll Paper Weight Range

20-400g/m2

Finished Roll Width

Min. width 5mm

Min. width 7mm

Min. width 7mm

Finished Roll Diameter

Max. Ф600mm

Production Speed

Max 0-400m/min (depends on different paper quality)

Cutting Accuracy

±0.2mm

Slitting Numbers

According to the clients’ demand (normal 15 Sets Round Knives)

Main Power Supply

380V /50HZ

Machine Dimension

3500*2300*1650mm

3500*2800*1650mm

3500*3200*1650mm

Machine Weight

3000kg

3700kg

4300kg

Power

18KW

18kw

21kw

Air Consumption

200NL/min

Air Pressure

6-8 bar

Edge Cutting

5~10mm*2

 

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